Purpose:<\\/strong> Protect sensitive electronics and sensors while managing heat under vibration and high-altitude conditions.<\\/p> Challenge:<\\/strong> Achieve lightweight design with precise connector alignment, EMI shielding, and effective heat dissipation.<\\/p> Manufacturing:<\\/strong>CNC milling of aluminum 6061\\/7075 housings with integrated fins or ribs Sheet metal forming for secondary EMI covers and support brackets<\\/p> Surface treatments:<\\/strong> chem film, hard anodizing, and conductive coating<\\/p> Outcome: <\\/strong>Fully assembled avionics enclosures with tight tolerance control, heat path validation, and complete inspection reports.<\\/p> Purpose: <\\/strong>Validate aerodynamic geometry, balance, and machining feasibility before full-scale engine testing.<\\/p> Challenge: <\\/strong>Thin-wall blades, sharp transitions, and tight surface finish requirements for dynamic balance and airflow.<\\/p> Manufacturing:<\\/strong>5-axis CNC machining from aluminum (7075) for aerodynamic tests or titanium alloys for high-temperature trials EDM finishing for small fillet radii and complex internal geometries Mirror polishing for aerodynamic surfaces (Ra ≤ 0.8 μm)<\\/p> Outcome:<\\/strong> Fully machined and balanced turbine impellers ready for bench testing and performance evaluation.<\\/p> Purpose: <\\/strong>Support payloads such as cameras, antennas, and sensors while minimizing overall system mass.<\\/p> Challenge:<\\/strong> Combine high stiffness, vibration resistance, and weight reduction with complex topology.<\\/p> Manufacturing:<\\/strong>Topology-optimized designs realized via SLM 3D metal printing (AlSi10Mg or Ti-6Al-4V) followed by precision CNC finishing Optional hybrid fabrication using sheet metal and CNC for optimized stiffness-to-weight ratio<\\/p> Surface finishes: <\\/strong>anodizing, bead blasting, or hard coating for enhanced durability<\\/p> Outcome: <\\/strong>Lightweight, high-strength brackets validated for stiffness, dimensional accuracy, and resonance performance.<\\/p>
产品详情
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