Purpose: <\\/strong>Protect cells and manage heat with robust, lightweight structures.<\\/p> Challenge: <\\/strong>Balance sealing integrity, crush strength, EMI shielding, and manufacturability.<\\/p> Manufacturing:<\\/strong>CNC machining of Al 6061\\/6063 cooling plates with precision channels and O-ring grooves Sheet metal enclosures with spot welding, clinch nuts, and EMI gaskets<\\/p> Surface finishes:<\\/strong> anodizing, chromate, powder coating for corrosion resistance<\\/p> Outcome: <\\/strong>Leak-tested assemblies validated for pressure, thermal performance, and pack rigidity.<\\/p> Purpose: <\\/strong>Dissipate heat from IGBTs\\/MOSFETs and protect electronics in harsh environments.<\\/p> Challenge: <\\/strong>Achieve high flatness, tight hole positions, and efficient fins or liquid channels.<\\/p> Manufacturing: <\\/strong>5-axis CNC of Al 6061\\/6082 heatsinks; optional metal AM for optimized fin\\/lattice structures Machined sealing faces, threaded inserts, and busbar interfaces<\\/p> Finishes: <\\/strong>anodizing, nickel plating, and conductive coatings<\\/p> Outcome: <\\/strong>Thermal targets met with verified flatness, parallelism, and assembly fit.<\\/p> Purpose:<\\/strong> Control high-pressure fluids with reliable sealing and wear resistance.<\\/p> Challenge:<\\/strong> Complex internal passages, surface finish on sealing bores, and corrosion resistance.<\\/p> Manufacturing:<\\/strong>CNC machining of SS316\\/316L, 17-4PH, Inconel; precision reaming\\/honing of bores NPT\\/BSPP\\/metric ports, pressure test ports, and traceability engraving<\\/p> Finishes: <\\/strong>passivation, electropolishing; test: hydrostatic\\/helium leak<\\/p> Outcome:<\\/strong> Dimensionally precise, pressure-tested components ready for field validation.<\\/p> Purpose: <\\/strong>Provide stiffness and long-life performance under cyclic loads.<\\/p> Manufacturing<\\/strong>: Machined hubs\\/brackets, sheet-metal nacelle covers, polymer AM for sensor mounts.<\\/p> Outcome:<\\/strong> Improved durability, easier service access, and reduced weight.<\\/p>\"}]
<\\/p>\"},{\"name\":\"Power Electronics Heatsinks & Inverter Housings\",\"subname\":\"\",\"title\":\"\\/static\\/upload\\/image\\/20251028\\/1761649993226645.webp\",\"content\":\"
<\\/p>\"},{\"name\":\"Oil & Gas \\/ Hydrogen Valve Bodies & Manifolds\",\"subname\":\"\",\"title\":\"\\/static\\/upload\\/image\\/20251028\\/1761650002399698.webp\",\"content\":\"
<\\/p>\"},{\"name\":\"Wind & Solar Structural\\/Drivetrain Components\",\"subname\":\"\",\"title\":\"\\/static\\/upload\\/image\\/20251028\\/1761650012945818.webp\",\"content\":\"
